HansonServo/PROTOCOL_MIGRATION.md

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# HansonServo Protocol Migration Plan
## Overview
The firmware has been updated from a simple XOR-checksum protocol to a more robust CRC16 tagged packet protocol. This document describes the changes needed in the desktop software.
---
## Protocol Changes Summary
| Aspect | Old Protocol | New Protocol |
|--------|--------------|--------------|
| Sync bytes | `0xAA 0x55` | `0xA5 0x5A` |
| Checksum | XOR (1 byte) | CRC16-CCITT (2 bytes) |
| Command ID | 1 byte numeric | 4 byte ASCII tag |
| Sequence | None | 2 byte counter |
| Baud rate | 1,000,000 | 1,000,000 (unchanged) |
---
## New Packet Format
```
┌──────┬──────┬─────────┬─────────┬─────────┬───────────┬─────────┐
│ SYNC │ SYNC │ TAG │ LENGTH │ SEQ │ PAYLOAD │ CRC16 │
│ 0xA5 │ 0x5A │ 4 bytes │ 2 bytes │ 2 bytes │ N bytes │ 2 bytes │
└──────┴──────┴─────────┴─────────┴─────────┴───────────┴─────────┘
```
### Field Details
| Field | Size | Description |
|-------|------|-------------|
| SYNC0 | 1 | Always `0xA5` |
| SYNC1 | 1 | Always `0x5A` |
| TAG | 4 | ASCII identifier (e.g., "IDNT", "MSET") |
| LENGTH | 2 | Payload length, little-endian |
| SEQ | 2 | Sequence number, little-endian |
| PAYLOAD | N | Command-specific data |
| CRC16 | 2 | CRC16-CCITT over TAG+LENGTH+SEQ+PAYLOAD, little-endian |
### CRC16-CCITT Implementation
```python
def crc16_ccitt(data: bytes, init: int = 0xFFFF) -> int:
crc = init
for byte in data:
crc ^= byte << 8
for _ in range(8):
if crc & 0x8000:
crc = (crc << 1) ^ 0x1021
else:
crc <<= 1
crc &= 0xFFFF
return crc
```
```csharp
// C# implementation
ushort Crc16Ccitt(byte[] data)
{
ushort crc = 0xFFFF;
foreach (byte b in data)
{
crc ^= (ushort)(b << 8);
for (int i = 0; i < 8; i++)
{
if ((crc & 0x8000) != 0)
crc = (ushort)((crc << 1) ^ 0x1021);
else
crc <<= 1;
}
}
return crc;
}
```
---
## Command Tag Mapping
### Old → New Command Mapping
| Old Command | Old ID | New Tag | Notes |
|-------------|--------|---------|-------|
| CMD_ID_REQUEST | 0x01 | `IDNT` | Identity request |
| CMD_FILE_LIST | 0x02 | `FLST` | List files |
| CMD_LOAD_FILE | 0x03 | `FLOD` | Load file content |
| CMD_DELETE_FILE | 0x04 | `FDEL` | Delete file |
| CMD_SAVE_FILE | 0x05 | `FSAV` | Save animation |
| CMD_MESSAGE | 0x06 | `MSGE` | Log/debug message |
| CMD_SET_POSITION | 0x07 | `MSET` | Set motor positions |
| CMD_PLAY_FILE | 0x08 | `FPLY` | Play animation |
| CMD_SCAN_CHANNEL | 0x09 | `MSCN` | Scan for motors |
| CMD_WRITE_DATA | 0x10 | `MWRT` | Write motor register |
| CMD_WRITE_CONFIG_UPDATE | 0x12 | `CONF` | Update config |
| CMD_START_POSITION_STREAM | 0x14 | `MSTM` | Motor stream control |
| POSITION_STREAM | 0x15 | `MPOS` | Motor position data |
### New Tags (not in old protocol)
| Tag | Description |
|-----|-------------|
| `IMU0` | IMU data (accel x,y,z) |
| `RDAR` | Radar target data |
| `STAT` | System state/heartbeat |
| `ACK!` | Acknowledge (success) |
| `NACK` | Negative acknowledge (failure) |
| `BOOT` | Enter bootloader |
---
## Detailed Command Reference
### Identity & Configuration
#### `IDNT` - Get Robot Identity
**Request:** Empty payload
**Response:** Robot config serialized bytes (same format as before)
#### `CONF` - Update Configuration
**Request:** Same payload format as old CMD_WRITE_CONFIG_UPDATE
**Response:** `ACK!` on success, `NACK` with reason on failure
---
### File Operations
#### `FLST` - List Files
**Request:** Empty payload
**Response:** Newline-separated filename list (UTF-8 string)
#### `FLOD` - Load File
**Request:** Filename as raw bytes (no length prefix)
**Response:** File contents as raw bytes, or `NACK` if not found
#### `FSAV` - Save Animation
**Request:** Same format as old CMD_SAVE_FILE:
```
[filename_len: 2 bytes LE]
[filename: N bytes]
[animation_header: 18 bytes]
[curve_segments: variable]
[node_graph: variable]
```
**Response:** `ACK!` on success, `NACK` on failure
#### `FDEL` - Delete File
**Request:**
```
[filename_len: 2 bytes LE]
[filename: N bytes]
```
**Response:** `ACK!` on success
#### `FPLY` - Play Animation
**Request:**
```
[filename_len: 2 bytes LE]
[filename: N bytes]
[play_mode: 1 byte] // 0=idle, 1=once, 2=loop, 3=repeat
[repeat_count: 1 byte]
```
**Response:** `ACK!` on success, `NACK` if file not found
---
### Motor Control
#### `MSET` - Set Motor Positions
**Request:** Array of motor commands:
```
[motor_id: 1 byte][position: 2 bytes LE] × N motors
```
**Response:** `ACK!`
#### `MPOS` - Motor Position Stream (device → host)
**Payload:** Same format as MSET request
```
[motor_id: 1 byte][position: 2 bytes LE] × N motors
```
*Sent automatically when streaming is enabled*
#### `MSCN` - Scan for Motors
**Request:**
```
[channel: 1 byte] // 0 or 1
```
**Response:** Multiple packets, one per found motor:
```
[channel: 1][motor_id: 1][model: 2][min_angle: 2][max_angle: 2]
[position: 2][cw_dead: 1][ccw_dead: 1][offset: 2][mode: 1]
[torque_enable: 1][acceleration: 1][goal_pos: 2][goal_time: 2]
[goal_speed: 2][lock: 1][speed: 2][load: 2][temp: 1][moving: 1]
[current: 2][voltage: 1]
```
Final packet has `motor_id = 255` to signal scan complete.
#### `MWRT` - Write Motor Register
**Request:**
```
[channel: 1 byte]
[motor_id: 1 byte]
[register: 1 byte]
[data_len: 1 byte] // 1 or 2
[data: 1-2 bytes]
```
**Response:** Register read-back value (1 or 2 bytes)
*Special case:* Register 5 with 1 byte changes the motor ID.
#### `MSTM` - Motor Stream Control
**Request:**
```
[enable: 1 byte] // 0=disable, 1=enable
```
**Response:** `ACK!`
When enabled, device streams `MPOS` packets every 50ms.
---
### Sensors
#### `IMU0` - IMU Data (device → host)
**Payload:**
```
[accelX: 2 bytes LE, signed] // g-forces × 100
[accelY: 2 bytes LE, signed] // g-forces × 100
[accelZ: 2 bytes LE, signed] // g-forces × 100
[pitch: 2 bytes LE, signed] // degrees × 100
[roll: 2 bytes LE, signed] // degrees × 100
```
*Sent automatically when IMU streaming is enabled*
**Coordinate System:**
- X: left/right axis (affects roll)
- Y: front/back axis (affects pitch)
- Z: up/down axis
**Notes:**
- Acceleration values scaled by 100 (not 1000 as before)
- Euler angles calculated from accelerometer data
- Heading/yaw not available (accelerometer only)
#### `RDAR` - Radar Data (device → host)
**Payload:**
```
[target_count: 1 byte]
For each of 3 targets:
[valid: 1 byte] // 0 or 1
[x: 2 bytes LE] // cm × 10, signed
[y: 2 bytes LE] // cm × 10, signed
[speed: 2 bytes LE] // cm/s × 10, signed
```
*Sent automatically when radar streaming is enabled*
---
### System
#### `STAT` - System State/Heartbeat (device → host)
**Payload:**
```
[uptime: 4 bytes LE] // seconds since boot
[flags: 2 bytes LE] // bit flags
```
**Flags:**
- Bit 0: IMU ready
- Bit 1: Animation playing
- Bit 2: Motor streaming active
- Bit 3: IMU streaming active
- Bit 4: Radar streaming active
*Sent automatically every 1 second*
#### `MSGE` - Log Message (device → host)
**Payload:** UTF-8 string (no null terminator)
#### `ACK!` - Acknowledge
**Payload:**
```
[original_tag: 4 bytes] // The tag being acknowledged
```
#### `NACK` - Negative Acknowledge
**Payload:**
```
[original_tag: 4 bytes]
[reason: N bytes, optional UTF-8 string]
```
#### `BOOT` - Enter Bootloader
**Request:** Empty payload
**Response:** `MSGE` "Entering bootloader...", then device resets
---
## Implementation Checklist
### 1. Protocol Layer Changes
- [ ] Update sync byte detection from `0xAA 0x55` to `0xA5 0x5A`
- [ ] Implement CRC16-CCITT calculation
- [ ] Update packet parsing to handle new format:
- [ ] Read 4-byte tag instead of 1-byte command
- [ ] Read 2-byte sequence number (can ignore for now, or use for debugging)
- [ ] Verify CRC16 instead of XOR checksum
- [ ] Update packet building:
- [ ] Use 4-byte tags
- [ ] Add sequence counter (increment per packet)
- [ ] Calculate and append CRC16
### 2. Command Handler Updates
- [ ] Replace command ID constants with tag strings
- [ ] Update request builders for each command
- [ ] Update response parsers for each command
- [ ] Add handlers for new response types:
- [ ] `ACK!` - generic success
- [ ] `NACK` - generic failure with reason
- [ ] `STAT` - heartbeat (can use to detect connection)
- [ ] `IMU0` - IMU data (if needed)
- [ ] `RDAR` - radar data (if needed)
### 3. UI/UX Improvements (Optional)
- [ ] Show connection status based on `STAT` heartbeat
- [ ] Display IMU orientation if sensor is available
- [ ] Show radar targets if sensor is available
---
## Example: Sending a Motor Position Command
### Old Code (pseudocode)
```python
def send_motor_positions(motors):
payload = b''
for motor_id, position in motors:
payload += bytes([motor_id])
payload += struct.pack('<H', position)
length = len(payload)
checksum = CMD_SET_POSITION ^ (length >> 8) ^ (length & 0xFF)
for b in payload:
checksum ^= b
packet = bytes([0xAA, 0x55, CMD_SET_POSITION])
packet += struct.pack('>H', length) # big-endian length
packet += payload
packet += bytes([checksum])
serial.write(packet)
```
### New Code (pseudocode)
```python
def send_motor_positions(motors):
tag = b'MSET'
payload = b''
for motor_id, position in motors:
payload += bytes([motor_id])
payload += struct.pack('<H', position)
length = len(payload)
seq = get_next_sequence()
# Build data for CRC: tag + length + seq + payload
crc_data = tag
crc_data += struct.pack('<H', length)
crc_data += struct.pack('<H', seq)
crc_data += payload
crc = crc16_ccitt(crc_data)
packet = bytes([0xA5, 0x5A])
packet += tag
packet += struct.pack('<H', length)
packet += struct.pack('<H', seq)
packet += payload
packet += struct.pack('<H', crc)
serial.write(packet)
```
---
## Testing Strategy
1. **Connection Test:** Send empty `IDNT` request, expect `IDNT` response with config
2. **File List Test:** Send `FLST`, expect filename list
3. **Motor Test:** Send `MSET` with known positions, expect `ACK!`
4. **Heartbeat:** After connecting, should receive `STAT` packets every second
---
## Backwards Compatibility
The new protocol uses different sync bytes (`0xA5 0x5A` vs `0xAA 0x55`), so there's no ambiguity. If you need to support both old and new firmware:
1. Detect firmware version by sync bytes in received packets
2. Switch protocol handler based on detected version
3. Or: just update all firmware to new version
---
## Questions?
The firmware source is at:
`C:\Users\jake\Documents\hansonProjects\HansonServo\`
Key files:
- `protocol.h/cpp` - Packet format and CRC implementation
- `commands.h/cpp` - Command handlers
- `sensors.h/cpp` - IMU and radar drivers